Add W axis integration via auxcnc ESP32 over /dev/ttyUSB0

Rather than rebuild gplan + the AVR firmware to add a true 7th axis,
we treat W as a synchronous out-of-band axis that moves between G-code
blocks. The pipeline:

  upload -> AuxPreprocessor rewrites W tokens into (MSG,HOOK:aux:N)
  comments -> planner sees only XYZ + messages -> Hooks fires the
  registered internal handler -> AuxAxis sends STEPS/HOME over serial
  to the ESP and blocks the planner until done.

New files:
  src/py/bbctrl/AuxAxis.py       serial worker + RPC layer
  src/py/bbctrl/AuxPreprocessor.py  G-code rewriter
  docs/AUX_W_AXIS.md             design + ops notes

Changed:
  Hooks.py        register_internal(); fix the (MSG,HOOK:...) listener
                  to read the 'messages' state list (was broken before)
  Ctrl.py         instantiate AuxAxis, register aux/aux_rel/aux_home/
                  aux_setzero hooks
  FileHandler.py  rewrite uploads in place when they use W
  Mach.py         rewrite W tokens in MDI input the same way
  Web.py          REST endpoints under /api/aux/*

The ESP firmware in ../auxcnc was extended in lockstep: HOME, HOMECFG
(NVS-persisted), WPOS, HOMED?, LIMIT?, abortable STEPS with
limit-aware abort, trapezoidal ramps, deterministic [topic] reply
tokens, [boot] banner.

Real-time decisions (limit switch, step pulses) live on the ESP. The
host owns mm units, soft limits, and aux_homed bookkeeping. ESP
reboot mid-job clears aux_homed and surfaces a message; per design
manual jogs are still allowed without homing.
This commit is contained in:
Claude
2026-04-30 16:51:24 +02:00
parent 54a15f9d12
commit c7cf9483b3
10 changed files with 1092 additions and 16 deletions

View File

@@ -787,6 +787,72 @@ class HooksFireHandler(bbctrl.APIHandler):
self.get_ctrl().hooks._fire(event, data)
# ----- W axis (auxcnc) endpoints --------------------------------------------
class AuxConfigGetHandler(bbctrl.APIHandler):
def get(self):
self.write_json(self.get_ctrl().aux.get_config())
class AuxConfigSaveHandler(bbctrl.APIHandler):
def put_ok(self):
self.get_ctrl().aux.save_config(self.json or {})
class AuxStatusHandler(bbctrl.APIHandler):
def get(self):
aux = self.get_ctrl().aux
self.write_json({
'enabled': aux.enabled,
'present': aux.present,
'homed': aux.homed,
'pos_mm': aux.position_mm,
})
class AuxHomeHandler(bbctrl.APIHandler):
def put_ok(self):
# Run synchronously via the AuxAxis' own RPC; this blocks the
# request. Fine because the UI shows a spinner.
self.get_ctrl().aux.home()
class AuxAbortHandler(bbctrl.APIHandler):
def put_ok(self):
self.get_ctrl().aux.abort()
class AuxJogHandler(bbctrl.APIHandler):
"""Body: {"mm": 1.5} for relative-mm move,
{"steps": 200} for raw step move (bypasses soft limits)."""
def put_ok(self):
body = self.json or {}
aux = self.get_ctrl().aux
if 'mm' in body:
aux.move_rel_mm(float(body['mm']))
elif 'steps' in body:
aux.jog_steps(int(body['steps']))
else:
raise HTTPError(400, 'mm or steps required')
class AuxMoveHandler(bbctrl.APIHandler):
"""Body: {"mm": 12.5} absolute move in mm."""
def put_ok(self):
body = self.json or {}
if 'mm' not in body:
raise HTTPError(400, 'mm required')
self.get_ctrl().aux.move_abs_mm(float(body['mm']))
class AuxSetZeroHandler(bbctrl.APIHandler):
"""Body: {"mm": 0} set current position to <mm>."""
def put_ok(self):
body = self.json or {}
mm = float(body.get('mm', 0.0))
self.get_ctrl().aux.set_position_mm(mm)
class RemoteDiagnosticsHandler(bbctrl.APIHandler):
def get(self):
@@ -966,6 +1032,14 @@ class Web(tornado.web.Application):
(r'/api/hooks/save', HooksSaveHandler),
(r'/api/hooks/status', HooksStatusHandler),
(r'/api/hooks/fire/([\w-]+)', HooksFireHandler),
(r'/api/aux/config', AuxConfigGetHandler),
(r'/api/aux/config/save', AuxConfigSaveHandler),
(r'/api/aux/status', AuxStatusHandler),
(r'/api/aux/home', AuxHomeHandler),
(r'/api/aux/abort', AuxAbortHandler),
(r'/api/aux/jog', AuxJogHandler),
(r'/api/aux/move', AuxMoveHandler),
(r'/api/aux/set-zero', AuxSetZeroHandler),
(r'/(.*)', StaticFileHandler,
{'path': bbctrl.get_resource('http/'),
'default_filename': 'index.html'}),