Henrik Muehe b9f7bbeec9 Z-A coupling: auto-coordinate A on jogs and MDI
Match the file-preprocessor behaviour for live operator input. When a
Z-down jog or MDI line would push (A-Z) above the safe band, append
the matching A delta to the same line so the planner runs Z and A
together. Same direction-aware refusal: only error when the operator
explicitly asks A to move *up* (delta > 0) past the bound, or when
the required A would violate A's soft minimum.

Implementation:
  * ExternalAxis.coordinate_mdi rewrites a multi-line MDI burst,
    tracking G90/G91 modal across lines (jogs always emit
    M70/G91/G0/M72; standard MDI defaults to G90). Z and A targets
    are computed in machine coords using offset_z and offset_a so
    the work-coord A token we emit is consistent with the operator's
    frame.
  * The 'A0' the jog UI emits for axes that aren't moving is treated
    as 'no A intent' (G91 delta of zero) and freely overridden.
  * Hooked into Mach.mdi after the existing ATC rewrite. On
    ExternalAxisError the burst is dropped with a user message; the
    planner check downstream still fires as defense in depth.
  * Planner.__encode also catches ExternalAxisError now (vs
    bricking on uncaught) - logs to the operator messages list and
    halts the cycle cleanly so subsequent jogs work.
  * check_coupling itself is now improvement-aware: only refuses
    moves that worsen an existing violation. Pure XY jogs and
    Z-up/A-down recovery moves pass even when (A-Z) is currently
    above the bound.

Tested locally with synthetic MDI: small Z jog within band, Z jog
across the boundary (auto-injects A delta), G90 MDI G0 Z-50
(appends A106), explicit A-lift while Z deep (refuses), pure XY
jog (unchanged), G91 A-down (unchanged), G90 G0 A0 with
offset_a=134 (refuses as lift to home).
2026-05-03 15:10:26 +02:00
2020-08-27 23:20:27 -04:00
2020-08-27 23:20:27 -04:00
2020-08-27 23:20:27 -04:00
2025-09-21 01:57:17 +05:30
2025-09-21 01:57:17 +05:30
2020-08-27 23:20:27 -04:00
2020-08-27 23:20:27 -04:00

OneFinity CNC Controller Firmware (A-axis fork)

This is the community-fork firmware (V09 UI, FA6, cold-boot work, macOS dev tooling) with a virtual A axis driven by an auxcnc ESP32 over USB serial. See docs/AUX_A_AXIS.md for the design and config.

Layout

src/avr/        AVR firmware (motion controller, AtxMega)
src/boot/       AVR bootloader
src/bbserial/   Linux kernel module for the bbserial driver
src/py/bbctrl/  Python control daemon (Tornado + websockets)
src/js/         Vue.js UI (legacy)
src/svelte-components/  Newer Svelte UI for dialogs and settings
src/pug/        Pug templates compiled into build/http/index.html
src/resources/  Static assets and config templates
scripts/        Install / update / RPi build helpers
docs/           Architecture, dev setup, A-axis docs

Build & flash (quick path, macOS or Linux)

The full build (make) requires avr-gcc, but the controller and UI only depend on the Python + web parts. If you're shipping a UI/Python change you don't need the AVR toolchain.

Prerequisites

  • Node.js (any recent LTS) with npm
  • Python 3 with setuptools
  • npm install once at the project root (this is wired into the node_modules Make target, but on a fresh checkout it's clearer to do it explicitly)
npm install
(cd src/svelte-components && npm install)

macOS gotcha: esbuild platform pin

The Pi build leaves node_modules/esbuild pinned to linux-arm64, which won't run on Darwin. If npm run build inside src/svelte-components complains about esbuild, reinstall it for the host:

cd src/svelte-components
rm -rf node_modules/esbuild
npm install esbuild@0.14.49 --no-save

(Use the version that matches package-lock.json.)

Build the web UI + Python sdist

# Build the Svelte components
(cd src/svelte-components && npm run build)

# Render pug templates and copy assets into build/http
make all          # AVR step will fail without avr-gcc; safe to ignore
                  # if you didn't change anything under src/avr or src/boot

# Package
./setup.py sdist
ls dist/bbctrl-*.tar.bz2

make pkg is the canonical target but it tries to build AVR first. On hosts without avr-gcc, run the steps above directly.

If bbctrl-*.tar.bz2 is missing src/bbserial/bbserial.ko, copy the prebuilt .ko from a previous official release into src/bbserial/ before running setup.py sdist (the install script on the controller just installs the existing module if a newer one isn't shipped).

Flash to a controller

curl -X PUT -H "Content-Type: multipart/form-data" \
  -F "firmware=@dist/bbctrl-1.6.7.tar.bz2" \
  -F "password=onefinity" \
  http://onefinity.local/api/firmware/update

…or use the Make target:

make update HOST=onefinity.local PASSWORD=onefinity

The controller stops bbctrl, untars the package, runs scripts/install.sh, and brings the service back up. Total downtime is ~30-45s. Watch progress at http://<host>/ (you'll get 404s while bbctrl restarts, then the new UI).

Verify the flash

curl -s http://onefinity.local/ | grep -c "OneFinity"
curl -s http://onefinity.local/api/diag/timing | head
curl -s http://onefinity.local/api/aux/status   # if A axis is enabled

Build & flash (full path, Debian/Linux)

For AVR + GPlan rebuilds, see docs/development.md. That path uses qemu + chroot to cross-compile gplan for ARM and needs the gcc-avr / avr-libc toolchain.

A axis (auxcnc)

This fork adds a virtual A axis. See docs/AUX_A_AXIS.md for:

  • G-code surface (G28 A0, G1 A25, etc.)
  • The G-code preprocessor and hook architecture
  • aux.json keys
  • REST API (/api/aux/*)
  • UI surface (jog row in Control, settings panel in Settings)
  • Edge cases (ESP reboot mid-job, limit closed at home start, …)
Description
Onefinity CNC controller firmware (fork of OneFinityCNC/onefinity-firmware) with W axis (auxcnc) integration, hooks, build/flash docs, and V09 UX redesign.
Readme GPL-2.0 9.6 MiB
Languages
C 37.4%
JavaScript 22.5%
Python 22.5%
Pug 5.3%
Svelte 4%
Other 8.2%